Ločevalni sistem za olje in vodo – AQUAMAT


Pametna priprava kondenzata – Zanesljivo. Čisto. Modularno.

Pri proizvodnji stisnjenega zraka nastajajo velike količine kondenzata, ki vsebuje olje. Ločevalni sistemi za olje in vodo adsorbirajo olje in s tem zagotavljajo odtekanje vode. 

Z napravo AQUAMAT i.CF podjetje KAESER na novo opredeljuje obdelavo kondenzata. Na primer, ločevalni sistem za olje in vodo, ki je na voljo za kompresorje s prostorninskim tokom od 10,3 do 92,6 m³/min, je prvič opremljen s krmiljenjem AQUAMAT CONTROL. S tem prevzame aktivni nadzor nad procesom in poskrbi, da je vzdrževanje načrtovano in čisto. 

Zahvaljujoč ergonomskim vložkom je zamenjava filtrskega materiala čista in brez neposrednega stika s kondenzatom – tako je zaščiteno tako okolje kot tudi servisno osebje. Zahvaljujoč konceptu modularne zasnove se lahko zmogljivost modelov prilagodi za nazaj. 

Za pripravo majhnih količin kondenzata sta na voljo praktična modela Aquamat CF 3 in 6.

Prednosti

  • Zanesljivo
    AQUAMAT CONTROL prevzame aktiven nadzor postopka: Optimalno uporablja filtrirni material, določi preostalo zmogljivost glede na obremenitev, poskrbi za načrtovano vzdrževanje, omogoča odvajanje vode s pritiskom na gumb in zagotavlja trajnostno pripravo kondenzata – združljivo z omrežjem in testirano s strani inštituta za gradbeništvo v Berlinu (DIBt).
  • Čisto
    Vložek lahko sprejme celotno količino olja in ima ergonomski ročaj. Hitro vzdrževanje poleg tega zagotavljata tudi bajonetno držalo na zbiralniku in ventil za preprečevanje kapljanja na dnu vložka. To ščiti servisno osebje in okolje pred onesnaženostjo. Poleg tega je teža vložka za odvajanje vode manjša od 25 kg.
  • Modularno
    Ena velikost vložka za vse modele. Praktični kompleti za predelavo za naknadno prilagoditev zmogljivosti.
Upoštevanje sistemske gospodarnosti

Zaradi prihrankov pri običajnih stroških odstranjevanja kondenzata do okoli 90 % se AQUAMAT amortizira v najhitrejšem možnem času in poleg tega pomembno prispeva tudi k dolgoročni bilanci stroškov celotne naprave – za podjetje KAESER je ta vidik osrednjega pomena.

 

Podrobnosti izdelka

Zgradba
Sistem za pripravo kondenzata AQUAMAT – Zgradba
  1. Komora za razbremenitev tlaka
  2. Ločevalna posoda za predhodno ločevanje
  3. Odstranljiv zbiralnik
  4. Zbirna posoda za olje
  1. Predfilter
  2. Glavna filtrska kartuša
  3. Odtok vode
  4. Odtok za referenčni merilnik kalnosti
Safe – AQUAMAT CONTROL

The heart of active separation

AQUAMAT CONTROL je krmiljenje ločevalnega sistema za olje in vodo.

Continuous process monitoring

The AQUAMAT CONTROL monitors the condensate level, ensuring defined and trouble-free condensate flow. The controller captures process parameters and reports malfunctions.

Remaining cartridge service life

AQUAMAT CONTROL determines the remaining cartridge service life based on sensor and process data, in accordance with load. This makes maintenance easily predictable.

Automatic drainage

AQUAMAT CONTROL drains the cartridges at the push of a button, ensuring that each cartridge weighs less than 25 kg to facilitate clean and ergonomic replacement, while also saving on disposal costs.

Network connection

AQUAMAT CONTROL provides process data and notifications via Modbus TCP (Ethernet), enabling process control by master controllers such as the SIGMA AIR MANAGER 4.0.

Local WLAN

The AQUAMAT CONTROL provides local WLAN access, allowing service personnel to access information regarding system configuration, process data and notifications on mobile devices, even without a network connection.

Clean – In all areas
Priloženi slepi čepi zagotavljajo dodatno varnosti.

Entire oil volume contained

Thanks to generous sizing and optimised filter material utilisation, the entire oil volume is permanently bound inside the cartridge. Contact with service personnel and environmental contamination are therefore reliably avoided.

Draining at the push of a button

Thanks to active separation, the cartridges are drained using light pressure pulses. Lengthy and contaminant-laden dripping when changing the filter material is therefore eliminated. This controlled drainage means that a fully saturated cartridge weighs less than 25 kg.

Ventil v vložku preprečuje iztekanje tekočin.

Bayonet and drip-stop valve

Cartridge replacement is simple and clean thanks to the practical bayonet fitting. The valve in the cartridge prevents liquids from leaking. Supplied blanking plugs provide additional security to prevent any leakage of liquids.

Ergonomic handle

The cartridge inlet pipe is designed as a non-slip, stable handle. Cartridge transportation and installation is therefore exceptionally ergonomic. The cartridge is lifted out of the bayonet fitting with a 45° turn using its ergonomic handle. Fully saturated, it weighs a maximum of 25 kg.

Modular – Easily expandable AQUAMAT i.CF
Praktični kompleti za predelavo za naknadno prilagoditev zmogljivosti.

Conventional oil/water separators are designed for a specific condensate volume. Should this capacity be exceeded, e.g. due to increasing compressed air demand, an additional device must be installed. Thanks to its modular design, the AQUAMAT i.CF can easily be adapted for both increased and reduced demand by means of simple retrofit kits.

Sustainable – Controller for sustainable environmental protection
Krmiljenje AQUAMAT CONTROL zagotavlja sodobno zaščito okolja.

An oil/water separator whose operation is not monitored or is inadequately maintained can potentially contaminate the environment with oil-laden condensate and wastewater. 

The intelligent AQUAMAT i.CF oil/water separator with AQUAMAT CONTROL provides state-of-the-art environmental protection:

  • The hygienic cartridge concept with automatic drainage and a drip-stop valve at the bottom securely contains the entire volume of oil.
  • The active separation process protects against backflow and consequently prevents condensate overflow.
  • The AQUAMAT CONTROL controller continuously displays the remaining cartridge capacity, ensuring maintenance transparency and predictability.
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